Harley-Davidson J03322 (2005) Bedienungsanleitung

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General

The Screamin’ Eagle FLHT 6-Speed Transmission kit fits

2002 and later Harley-Davidson®Touring model

motorcycles.

Kit No.Description

33136-04 Silver

33137-04 Black

An additional kit for the side cover will be required. The kit

number depends on if the motorcycle is using the existing

clutch cable or is being converted to a hydraulically actuated

clutch.

Kit No.Description

38752-04SE 6-Speed Cable Clutch Side

Cover and Release Pushrod Kit

45033-03AHydraulic Clutch Kit - black

45383-03AHydraulic Clutch Kit - chrome

38753-04SE 6-Speed Hydraulic Side Cover

& Release Kit

See the Service Parts illustration for a list of service parts in

this kit.

Required Service Parts and Tools

Installation of this kit will require additional service parts and

supplies. Specialized tools will include Hose Clamp Pliers

(HD-41137) and Hose Clamp Pliers (HD-97087-65B).

The rider's safety depends upon the correct installation

of this kit. If the procedure is not within your capabilities

or you do not have the correct tools, have your Harley-

Davidson dealer perform the installation. Improper

installation of this kit could result in death or serious

injury. (00308a)

NOTE

This instruction sheet references Service Manual instruc-

tions. A Service Manual for your model motorcycle is avail-

able from any Harley-Davidson dealer.

Installation

Prepare the Motorcycle for Service

1.Mount the motorcycle on a suitable lift.

2.Follow Service Manual instructions given to remove the

seat.

To prevent accidental vehicle start-up, which could

cause death or serious injury, disconnect battery cables

(negative (–) cable first) before proceeding. (00307a)

Disconnect negative (–) battery cable first. If positive (+)

cable should contact ground with negative (–) cable con-

nected, the resulting sparks can cause a battery explosion,

which could result in death or serious injury. (00049a)

3.Disconnect the battery cables, negative (-) cable first:

a.Remove bolt and negative (–) cable.

b.Remove bolt and positive (+) cable.

Access the 5-Speed Transmission

1.Place a container under the engine, remove the engine

and transmission lubricant drain plugs to drain engine

and transmission fluids.

2.To access the existing 5-speed transmission, follow the

Service Manual instructions in the following sections:

a.SADDLEBAGS, REMOVAL

b.EXHAUST SYSTEM, REMOVAL

NOTE

The right muffler and crossover pipe can be removed in 1

piece and the left muffler and the front and rear header

pipes can be removed in 1 piece. Refer to the Service

Manual Section REMOVINGENGINEFROMCHASSIS for

instructions.

c.REAR WHEEL. REMOVAL

NOTE

Position a jack with a wooden block under the engine and

transmission oil pan to support the weight of the 5-speed

transmission.

d.REAR SWINGARM, REMOVAL

e.STARTER, REMOVAL

f.CLUTCH RELEASE COVER

1WARNING

1WARNING

1WARNING

Gear 5-Speed6-Speed

1st 3.2103.210

2nd 2.1092.209

3rd 1.5721.572

4th 1.2261.226

5th 1.0001.000

6th NA0.885

INSTRUCTIONS

-J03322 REV. 02-11-2005

SCREAMIN’ EAGLE®FLHT 6-SPEED TRANSMISSION

®

Kit Number 33136-04 and 33137-04

1 of 6

Table 1. Transmission Ratios

Produktspezifikationen