Trek 2012 Bedienungsanleitung
Trek
Fahrrad E-bike
2012
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Service Information
Assembly manual
Every bike must be completely assembled and adjusted before delivery to a customer.
Some companies do a lot of this work for you; others do not. With experience, your store
will know what steps are reliably fullled by a manufacturer for a given model. Consult
your shop manager to nd which steps apply to a particular product.
Many of the procedures in these instructions are ordered to save time. As an
example, truing the wheels before adjusting the brakes means the pads will be
correctly centered over the rim the rst time.
We suggest you work out the order of procedures that best meet your time needs,
and then follow the exact same procedure on every bike. Continuity of the procedure
will help prevent forgetting steps. It also allows an interrupted mechanic to quickly
and easily resume the assembly.
Note that some bikes have special requirements, and instructions for some of these
are listed on page 73 of this manual.
Basic mechanical skills required
These instructions are for someone with a basic familiarity of bicycles, and some
mechanical experience. The assembler should know all the parts of the bike, and have
some experience in correctly tightening fasteners, such as nuts, screws, and bolts.
For those with less experience, additional resources may be required. The appendix
of this manual includes an explanation of torque, the tightening of fasteners, and
torque specications. Also provided are references to more exhaustive mechanical
instructions for those who need additional information.
CAUTION- Bicycles have many rotating or moving parts which can pinch
or cut. Keep hands away from moving parts. Avoid working on a bicycle if
another person is moving or operating the bike.
ii TREK ASSEMBLY MANUAL 27 April 2012
Table of Contents
Removal of Bike from Box ............................................... 1
Put Frame in Repair Stand .............................................. 2
Wheels ............................................................................. 3
Clix™ Wheel Quick-release .......................................... 5
Handlebar ........................................................................ 7
ATB-style handlebar ..................................................... 7
Road-style handlebar ................................................... 9
Saddle ........................................................................... 12
Brakes ........................................................................... 13
V-type brakes ............................................................. 13
Hydraulic disc brakes ................................................. 15
Cable-actuated disc brakes ....................................... 16
Road bike brakes (sidepull, or caliper) ....................... 17
U-brakes ..................................................................... 19
Crankset and Bottom Bracket ....................................... 21
Pedals ............................................................................ 22
Rear Derailleur ............................................................... 23
Front Derailleur .............................................................. 25
Shifting .......................................................................... 27
Reectors ...................................................................... 29
Accessories ................................................................... 29
Function Check ............................................................. 30
Inspect, Clean, and Finish Up ....................................... 32
Basic Assembly
Suspension .................................................................... 33
Suspension seatpost .................................................. 33
Suspension forks or rear shocks ................................ 33
Coaster Brake ............................................................... 34
Chain Tension with Single Cog ...................................... 35
Adjusting chain tension .............................................. 35
Belt Drive ....................................................................... 36
Inter-M Roller Brakes ..................................................... 39
BMX Rotor ..................................................................... 40
Tandem Timing Chain .................................................... 41
Nexus 4, 7, or 8 Speed Shift System ............................ 42
Brake Hose and Ferrule for Internal Routing ................. 43
Three-speed Shift System ............................................. 44
Mid-line Brake Levers ................................................... 45
Dia-tech Brake Levers (on 520) ..................................... 45
Tubular Tires .................................................................. 46
TubeLess Ready (TLR) Tires .......................................... 48
Fork Installation ............................................................. 50
Special Assembly
iii TREK ASSEMBLY MANUAL 27 April 2012
Frameset Detailing ........................................................ 52
Seat tube .................................................................... 52
Derailleur hanger ........................................................ 52
Chainline ..................................................................... 53
Frame Alignment ........................................................... 55
Alignment Inspection .................................................. 58
Wheel Detailing .............................................................. 60
Sliding Grips .................................................................. 64
Loose Bottom Bracket .................................................. 64
Torque Specications .................................................... 65
Carbon Fiber Parts Compatibility .................................. 69
Parts Lubrication ........................................................... 70
Recommended Tool List ................................................ 72
Additional Trek Assembly Info ....................................... 73
Bibliography .................................................................. 73
Parts Modication ......................................................... 74
Supporting Information
Produktspezifikationen
| Marke: | Trek |
| Kategorie: | Fahrrad E-bike |
| Modell: | 2012 |
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