Vulcan TCM-101E Bedienungsanleitung

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COMBI OVENS

TCM Series

GAS & ELECTRIC

MANUFACTURERS INSTRUCTIONS

Part D Maintenance manual :

- WARRANTY -

To ensure the guarantee on this equipment, you should comply with the MANUFACTURER’S INSTRUCTIONS in this

manual.

However if you cannot undertake the required maintenance operations, our installation and service network is available to

provide you with a personalized contract.

- WARNING -

• The product delivered to you complies with current standards. If any modifications are made the manufacturer cannot

accept any responsibility whatsoever. The manufacturer cannot be held responsible in the event of an incorrect use of

the appliance.

• Keep your documents.

• Translation of the original manual

3V-490058EM / F49547

Ed: 12/2022

Page 1

3 8EM 12/22 VE49005 –

VULCAN

A division of ITW Food Equipment Group LLC

P.O. Box 696

Louisville, KY 40201

“ ”FastPAD

GAS & ELECTRIC

1. ELECTRICAL DIAGRAMS ............................................................................................................................................ 3

1.1 GAS OVENS ........................................................................................................................................................................... 3

1.2 ELECTRIC OVENS . 6 ................................................................................................................................................................

1.3 COOKING GREASE COLLECTION OPTION 9 ........................................................................................................................

2. PROGRAMME SETTINGS .......................................................................................................................................... 10

2.1 SETTING THE SOFTWARE LANGUAGE ............................................................................................................................ 10

2.2 OVEN SETTINGS ................................................................................................................................................................. 10

2.3 WATER TREATMENT COUNTER ....................................................................................................................................... 12

2.4 SCREEN CARD SETTINGS ................................................................................................................................................. 12

3. MAINTENANCE PROGRAMMES ............................................................................................................................... 14

3.1 ELECTRONIC CARDS ......................................................................................................................................................... 14

3.2 POSITION OF THE MICRO SWITCHES ON A FASTPAD 2 POWER UNIT ........................................................................ 15

3.3 CHECKING THE SOFWARE VERSION ............................................................................................................................... 15

3.4 UPDATING THE SOFTWARE .............................................................................................................................................. 15

4. MAINTENANCE SCREENS ........................................................................................................................................ 17

4.1 ACCESS TO THE MAINTENANCE SCREENS .................................................................................................................... 17

5. HYDRAULIC DIAGRAMS ........................................................................................................................................... 19

5.1 6 AND 10 LEVELS OVENS .................................................................................................................................................. 19

6. ERROR MESSAGES ................................................................................................................................................... 20

6.1 IDENTI FICATION MESSAGES D’ERREURS ...................................................................................................................... 20

6.2 INSTRUCTIONS IN CASE OF SOFTWARE ANOMOLY ...................................................................................................... 24

6.3 INSTRUCTIONS FOR GAS BURNER ANOMALIES ............................................................................................................ 25

7. CHANGING THE EQUIPMENT FROM ONE GAS TO ANOTHER ............................................................................ 26

7.1 GAS FLOW RATES AND POWERS ..................................................................................................................................... 26

7.2 CHART OF GAS JETS ......................................................................................................................................................... 26

7.3 CHANGEOVER FROM ONE GAS TO ANOTHER: .............................................................................................................. 26

7.4 CHANGING/ADJUSTING GAS VALVE ................................................................................................................................ 28

7.5 GAS COMPONENTS IDENTIFICATION DIAGRAM ............................................................................................................. 29

8. GAS COMBUSTION PROCEDURE ...........................................................................................................................30

9. CONTROL OF THE ELECTRODES (GAS BURNER) ................................................................................................32

10. PREVENTIVE MAINTENANCE ...................................................................................................................................33

10.1 LIST OF ACTIONS ............................................................................................................................................................... 33

10.2 WORKING ON THE DETERGENT PUMPS ......................................................................................................................... 34

10.3 ADJUSTING FREQUENCY INTERVENTION MAINTENANCE, USAGE RATE PER DAY .................................................. 35

10.4 -INITIALISATION OF THE MAINTENANCE COUNTER . RE ................................................................................................ 36

11. PROCEDURE FOR CHANGING COMPONENTS ...................................................................................................... 37

11.1 LOCATION OF TECHNICAL COMPONENTS ...................................................................................................................... 37

11.2 ACCESS TO COMPONENTS .............................................................................................................................................. 37

11.3 CODER ................................................................................................................................................................................. 38

11.4 SCREEN CARD .................................................................................................................................................................... 38

Page 2

3 8EM 12/22 VE49005 –

VULCAN

A division of ITW Food Equipment Group LLC

P.O. Box 696

Louisville, KY 40201

11.5 FASTPAD 2 MAXI POWER ASSEMBLY (complete assembly with box) .............................................................................. 38

11.6 LED STRIP (IN THE DOOR) ................................................................................................................................................ 39

11.7 CLOSING MECHANISM ....................................................................................................................................................... 39

11.8 INTERNAL GLASS ............................................................................................................................................................... 40

11.9 DOOR CATCH ...................................................................................................................................................................... 40

11.10 DOOR ............................................................................................................................................................................... 40

11.11 VENT VALVE MOTOR ..................................................................................................................................................... 41

11.12 FLOW METER .................................................................................................................................................................. 41

11.13 TEMPERATURE PROBE ................................................................................................................................................. 41

11.14 SAFETY THERMOSTAT .................................................................................................................................................. 41

11.15 CLEANING PRODUCT PUMP ......................................................................................................................................... 42

11.16 DESCALING PRODUCT PUMP : INTERNAL HOSE KIT ................................................................................................ 42

11.17 DRAIN VALVE MOTOR ................................................................................................................................................... 42

11.18 HEATING ELEMENT ........................................................................................................................................................ 43

11.19 FAN .................................................................................................................................................................................. 43

11.20 MOTOR SHAFT SEAL ..................................................................................................................................................... 44

11.21 MOTOR ............................................................................................................................................................................ 44

11.22 CAVITY SEAL .................................................................................................................................................................. 44

12. CHECKING THE TEMPERATURE SENSORS .......................................................................................................... 45

12.1 PT100 PROBE ...................................................................................................................................................................... 45

13. FRONT LINE PARTS .................................................................................................................................................. 46