Vestil HDC-905-IDC Bedienungsanleitung
Vestil
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HDC-905-IDC
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Rev. 2/21/2017 HDC-905, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 1 of 19
HDC-905 Series Hydraulic Drum Crushers
Instruction Manual
HDC-905-IDC
HDC-905-HC
Receiving instructions:
After delivery, IMMEDIATELY remove the packaging from the product. Then, inspect the unit closely to determine
whether it sustained damage during transport. If damage is discovered, immediately record a complete
description of the damage on the bill of lading. If the product is undamaged, discard the packaging.
Notes:
1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where the product
is used is exclusively the responsibility of the owner/end-user.
2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either:
a) Instructions in this manual; or b) information provided on product labels.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
Fax: (260) 665-1339
www.vestilmfg.com e-mail: info@vestil.com
Table of Contents:
Signal Words……………………………………………..……………………………………………………………..………….. 2
Safe Use Recommendations……………..……………………………………………..…………………………..…….……… 2
Hydraulic circuit diagram…….……………………………………………………………………………………………………. 3
Specifications…………………………………..………………………………………………………..…………..…….………. 3
FIG. 1: HDC-905-IDC exploded parts diagram & bill of materials………...……………………………..…………………… 4
FIG. 2: HDC-905-HC exploded parts diagram & bill of materials…………………………………………………………….. 5
FIG. 3: Power unit exploded parts diagram & bill of materials………...…………………..…………………………………..6
FIG. 4: Detailed parts breakdown of manifold assembly………………
……………………………………………………… 7
Manifold, pressure switches, and valves……………….……………………………………………………………………….. 8
Hydraulic valve and pressure switch adjustment procedure………………………………………………………………….. 9
Electrical controls sequence of operation……………………………………………………………………………………… 10
Electrical system specifications…………………………………………………………………………………………………. 10
FIG. 9: Standard 3-phase electrical circuit diagram (22124024 rev. F)…………………………………………………….. 11
FIG. 10: 3-phase continuous run electrical circuit diagram (22124025 rev. C)…………………………………………….. 12
FIG. 11: Single phase 115VAC electrical circuit diagram (22124026 rev. D)……………………………………………….13
FIG. 12: Single phase 208/230VAC electrical circuit diagram (22124027 rev. E)…………………………………………. 14
Installation…………………………………………………………………………………………………………………………. 15
Loading the chamber……………………………………………………………………………………………………………... 15
Operation………….……………………………………………………………………………………………………………….. 15
Platen configurations…………………………………………………………………………………………………………… ... 16
Maintenance………………………………………………………………………………………………………………………. 16
Labeling Diagram…………….....………………………………………………………………………………………………… 17
Limited Warranty (all units except “Wash down” model HDC-905-WD)...……………..………………………………..….. 18
Limited Warranty (HDC-905-WD only)…………………………………………………………………………………………. 19
Rev. 2/21/2017 HDC-905, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 2 of 19
Signal Words:
This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable seriousness of
those injuries, if the product is misused in the ways described. Other signal words call attention to uses of the product likely
cause property damage. The signal words used appear below along with the meaning of each word
:
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS
INJURY.
Identifies practices likely to result in product/property damage, such as operation that might
damage the product.
Safe Use Recommendations:
Vestil strives to identify foreseeable hazards associated with the use of its products. However, material handling is
dangerous and no manual can address every conceivable risk. Ultimately, the most effective way to avoid injury is for the
operator to exercise sound judgment whenever using this machine.
Improper or careless operation might result in serious personal injuries or death.
Failure to read and understand the entire manual before installing, using or servicing the product constitutes misuse.
Read the manual to refresh your understanding of proper use and maintenance procedures.
Do not operate the crusher with the loading door open.
Do not operate the machine if the emergency stop switch does not function properly.
Do not stand in front of the door during operation.
Keep clear of all moving parts during operation.
High pressure oil easily punctures skin which can cause injury such as gangrene. If a hose or coupling develops a
leak, repair the leak before operating the crusher.
Do not continue to use the crusher if it is damaged or makes unusual noises during operation.
Do not change the pressure relief valve setting! In particular, do not increase the setting.
Do not clean out drum crusher unless power is disconnected.
Do not attempt to crush smooth-walled drums with this machine. Drums must be ribbed to crush properly.
Do not attempt to crush drums filled with items or materials. Only use this unit to crush empty drums.
Do not use brake fluids or jack oils in the hydraulic system. Only use AW-32 hydraulic oil or its equal.
Do not modify the product in any way. Unauthorized modifications might make the lifter unsafe to use and
automatically void the Limited Warranty (see p. 18 and 19).
DO NOT use this device unless every label is in place and easily readable. (See “Labeling Diagram” on. p. 17)
Hydraulic circuit diagram:
Item
Part no. Description Qty.
1 22-135-010
6.5HP, 3-phase, 1740/1440RPM,
184T, 9T spline, 230/460TEFC
1
2 22-143-001
Pump, 0.97/0.499in
3
, 9T spline shaft,
2-section
1
3 99-153-035
Cartridge valve, check, nose-in, side-
out, size 10
2
4 22-127-015
Manifold, HDC-905 with decom-
pression check valve
1
5 99-153-028 Valve, sequence, internal pilot + drain 1
6 99-153-037 Relief valve, 200-350bar, size 10 1
7 99-153-065 4-way, 3-position motor spool, DO5 1
8 ZCO-42 Check valve, nose it, side out, size 08 1
9 99-021-926 Piston cylinder, 4”x36”, flange mount 1
10 1710
Valve, check, pilot-to-open, 30psi
crack, 3:1, size 10
1
11 1808-65 Check valve, 08, 25psi cracking 1
12 22-031-007 Spin-on filter, 10 micron 1
13 22-514-010 Reservoir, hydraulic, steel, 15gal. 1
14 99-031-035 Inlet screen, 100mesh, 1” FNPT inlet 1
15 6408-H-04 O-ring plug, socket-head, size 04 7
Rev. 2/21/2017 HDC-905, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 3 of 19
Specifications:
Dimensions and other specifications appear in the diagrams and table below.
Standard features (both models):
1. Crushing chamber large enough to accept 55gal. drums 7. Positive drum positioning for proper ram alignment
2. Drum head piercer to release internal drum pressure 8. 6.5HP, 3-phase, prewired for 208VAC
3. 2-speed hydraulic gear pump moves 11gal/min. 9. 4” dia. piston cylinder; 36” stroke; 25sec. cycle time
4. Hydraulics rated for 3,000psi with relief valve 10. 38,000 lb. crushing force reduces drums to 6” height
5. Door interlock switch
6. 24V control circuit: ON/OFF switch, cycle start button, CRUCH/COMPACT selector switch; 2 pressure switches (high
pressure for drum crushing; low pressure for compacting contents inside a drum.
HDC-905-IDC
HDC-905-HC
Produktspezifikationen
| Marke: | Vestil |
| Kategorie: | Nicht kategorisiert |
| Modell: | HDC-905-IDC |
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