BBB BottomPress PF30 BBO-01 Bedienungsanleitung

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PRESS FIT BOTTOM BRACKET INSTALLATION, ILLUSTRATIONS A AND B :

1. Ensure that bottom bracket (BB) shell is clean and free of metal chips, dirt and excess paint.

2. Install only bearing cup

③

in the BB shell at a time to avoid damage to the plastic center sleeve

②

.

3. Place bearing cup

③

with half of plastic sleeve

②

on the press tool

④

(illustration A). Note: right and left bearing cups are the same. Apply threadlocker on bearing cup “A” before installing.

4. Slide the press tool

④

through the bottom bracket shell

①

.

5. Use the press tool

④

to press the bearing cup

③

with sleeve

②

into the BB shell. Tighten until the thrust face of the bearing cup

③

is flush with the outer face of the bottom bracket shell

①

.

6. Repeat steps 4 through 6 to install remaining bearing cup with sleeve. Be certain that the center sleeve halves are aligned properly to avoid damage. One side of the center sleeve should

easily fit over the other (illustration B). Note: be certain that the veering cups and tool faces are aligned and square otherwise damage to the plastic covers and bottom bracket shell may

occur.

7. When bottom bracket is completely installed, unscrew the press tool and carefully remove from the bottom bracket.

8. Check bearings for rotational smoothness. If bearings feel rough, it may be an indication the cups are not perfectly aligned in the bottom bracket shell. It may be necessary to carefully

remove and reinstall the bearings to be assured the bearing alignment in the bottom bracket shell is correct. the plastic cups used for PF30 may be damaged if removed after Note:

installation. If damage occurs the cups should be replaced.

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WARNING

Sold only by professional bicycle dealers.

For proper installation, ask your BBB dealer.

Not following the instructions in this manual

may cause damage to the product not covered

under warranty, damage to the bicycle, or

cause an accident resulting in injury or death.

FIND YOUR TRANSLATION

ON BBBCYCLING.COM

BOTTOMPRESS

/BBO-01

BOTTOM BRACKET

COMPONENTS:

Bottom bracket shell

Plastic center sleeve (x 1)

Bearing cup (x 2)

Headset Press Tool (not included)

2

3

4

1

2

3

41

A

B

1

2

3

4

2

3

A

CRANKSET INSTALLATION, ILLUSTRATION C :

1. Place the seal

③

over the drive side bearing with rubber side (with printing

MS223) facing away from PF30 bottom bracket

②

. Apply a layer of Tip:

grease between seal

③

and bearing to reduce friction, as well as improve

protection from water and other contaminants. Completely insert the drive

side crank arm and spindle through the right and left BB30 bearings.

2. Place remaining seal

③

on spindle with rubber side (with MS223 printing)

facing away from bearing. Apply a layer of grease between seal and bearing.

Install wave spring washer

④

over spindle on the left side of BB shell.

Note: If BB shell is eccentric, spindle will not go through the left and right

bearings or the bearing will not rotate smoothly after installation. If bearings

feel tight or do not roll smooth after spindle is installed, it may be necessary

to remove and reinstall the bottom bracket so the bearings are in alignment.

3. Self-extracting crank bolt assembly

⑤

is pre-installed from factory. Install

the left crank by engaging the spindle hole of the crank to the spindle.

Thread the self-extracting crank bolt into the spindle using a torque wrench

and 10mm Allen key. Tighten the crank bolt to a torque of 380-410 kgf.cm /

38-41 Nm / 337-363 in.lbs. Always use a calibrated torque wrench to tighten

the crank bolt. Stripping or breakage due to installing without a torque

wrench is NOT covered under manufacturing warranty.

Caution: The MS188 shim will be necessary when the bottom bracket shell is not made to exact specifications.

The shim is not required when the BB30 specifications of the frame are correct. The 0.5mm thick adjusting spacer

MS188 is included. It is to be used only when you need to adjust the side-to-side spindle movement in the bottom

bracket (referred to as “Side Play” or “Free Play”) or to make small modifications to the chain-line of the bicycle.

If too many spacers are used, the wave spring washer will become completely compressed and lose its spring

function, possibly causing the left arm to come loose after a short time of use. Correct use of the spacer results in

no side play and a small amount of spring washer compression after the crank arm bolts are fully torqued.

The ideal compressed gap is between 1.5 and 2.2mm.

Note: 1. When needing to use one shim, put it on the left side.

2. If the BB shell width is out of tolerance causing the chain-line to be under spec., you can use one shim

on the right side to bring the chain-line into spec.

BBB has no responsibility for misprints or changed technical content.

1

2

43

3

5

C

COMPONENTS:

Bottom bracket shell

PF30 bottom bracket

(already installed)

MS223 seal (x 2)

Wave spring washer (x 1)

Self-extracting crank bolt assembly:

- Washer (x 1)

- M25 BB30 crank bolt (x 1)

- Washer (x 1)

- M18 retaining nut (x 1)

MS188 BB30 Shim

2

3

4

1

6

5

6

Produktspezifikationen