Little Giant HT-6E-CIA-FS Bedienungsanleitung
Little Giant
Wasserpumpe
HT-6E-CIA-FS
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INTRODUCTION
CAUTION: INTENDED FOR COMMERCIAL AND INDUSTRIAL USE ONLY. READ SAFETY
GUIDELINES AND INSTRUCTIONS CAREFULLY.
This instruction sheet will provide you with information required to safely own and operate
Little Giant HT-6E series pumps. The pump you have purchased is a submersible effluent
pump for use in basins or lift stations and suitable for pumping effluent, wastewater and
other non-explosive, non-corrosive liquids with up to 1/2” spherical solids and tempera-
tures up to 200°F.
This instruction sheet covers the standard models in this pump series. If the catalog
number of your pump is not listed in the replacement parts section, then caution should
be exercised when ordering replacement parts. Always give the catalog number of your
pump when ordering replacement parts.
The Little Giant unit you have purchased is of the highest quality workmanship and material.
It has been engineered to give you long and trouble-free service.
The Little Giant pumps are carefully inspected, tested, and packaged to ensure safe
operation and delivery. When you receive your pump, examine it carefully to determine
that there are no broken or damaged parts that may have occurred during shipment. If
damage has occurred, make notation and notify the firm from which you purchased the
pump. They will assist you in the replacement or repair, if required.
READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR
SERVICE THE LITTLE GIANT PUMP. KNOW THE PUMP APPLICATIONS, LIMITATIONS,
AND POTENTIAL HAZARDS. PROTECT YOURSELF AND OTHERS BY OBSERVING ALL
SAFETY INFORMATION. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT
IN PERSONAL INJURY AND/OR PROPERTY DAMAGE! RETAIN INSTRUCTIONS FOR
FUTURE REFERENCE.
SAFETY GUIDELINES
1. Do not use to pump flammable or explosive fluids such as gasoline, fuel oil, kero-
sene, etc. Do not use in explosive atmospheres or hazardous locations as classi-
fied by NEC, ANSI/NFPAT. Pump should only be used with liquids compatible with
pump component materials.
2. Do not handle pump with wet hands or when standing on a wet or damp surface, or
in water.
3. Do not pull the pump out of the water by the power cord when the pump is operating
or connected to power source.
4. This pump is supplied with a grounding conductor and/or grounding type attach
-
ment plug. To reduce the risk of electric shock, be certain that it is connected to a
properly grounded grounding type receptacle.
5. The National Electric Code requires a ground fault circuit interrupter (GFCI) be installed
in the branch circuit supplying fountain equipment, pools, etc.
6. In any installations where property damage and/or personal injury might result from
an inoperative or leaking pump due to power outages, discharge line blockage, or any
other reason, a backup system(s) and/or alarm should be used.
7. Support pump and piping when assembling and when installed, failure to do so may
cause piping to break, pump to fail, motor bearing failures, etc.
8. This pump’s motor housing is filled with a dielectric oil for motor heat transfer and
life-time lubrication of the bearings. This oil is non-toxic to aquatic life, however,
suffocation can occur if oil is left on the water surface. If oil escapes the motor housing,
it can be removed from the surface quickly by placing newspapers on the water surface
to soak up the oil.
9. The pump motor is equipped with an automatic resetting thermal protector and may
restart unexpectedly. Protector tripping is an indication of motor overloading as a result
of excessively high or low voltage, inadequate wiring, incorrect motor connections,
or a defective motor or pump.
ELECTRICAL CONNECTIONS
1. Check the pump label for proper voltage required. Do not connect to voltage other
than that shown.
2. If pump is supplied with a 3-prong electrical plug, the third prong is to ground the
pump to prevent possible electrical shock hazard. DO NOT REMOVE the third prong
from the plug. A separate branch circuit is recommended. Do not use an extension
cord.
3. If the cord is equipped with stripped lead wires, such as on 230V models, be sure
that the lead wires are connected to a power source correctly. The green/yellow wire
is the ground, the other two are live.
4. Check local electrical and building codes before installation. The installation must
be in accordance with their regulations as well as the most recent National Electrical
Code (NEC).
5. To conform to the National Electrical Code, all pumps must be wired with 14 AWG or
larger wire. For runs to 250 feet, 14 AWG wire is sufficient. For longer runs, consult a
qualified electrician or the factory.
6. Pump should be connected or wired to its own circuit with no other outlets or equip
-
ment in the circuit line. Fuses and circuit breaker should be of ample capacity in the
electrical circuit.
7. The flexible PVC jacketed cord assembly mounted to the pump must not be modified
in any way, with the exception of shortening the cord to fit into a control panel. Any
splice between the pump and the control panel must be made within a junction box
and mounted outside of the basin and comply with the National Electrical Code.
OPERATION
1. Pump should be installed in a suitable basin which is at least 18” in diameter and 24”
deep, in accordance with local plumbing codes.
2. When a pump is in a basin, etc. do not touch motor, pipes or water until unit is
unplugged. If your installation has water or moisture present, do not touch wet area
until all power has been turned off.
3. Pump features a 1-1/2“ female NPT discharge.
4. Pump must be placed on a hard level surface. Never place pump directly on clay,
earth or gravel surfaces.
5. A check valve must be used in the discharge line to prevent back flow of liquid into
the basin. The check valve should be a free flow valve that will easily pass solids.
CAUTION: For best performance of check valves, when handling solids install in a
horizontal position or at an angle of no more than 45 degrees. Do not install check
valve in a vertical position as solids may settle in valve and prevent opening on start-
up.
6. Do not attempt to restrict the intake side of these pumps. Restricting the intake may
cause damage to the seal and may starve the pump. If you require reduced flow
rates, then place a valve on the discharge side of the pump or if flexible vinyl tubing
is used, a clamp can be used on the tubing to restrict the flow.
7. Do not let the unit operate dry. It is designed to be cooled by pumping fluid. You may
damage the seal and the motor may fail if the pump is allowed to run dry.
8. If the unit is going to be idle for a period of time, follow the cleaning instructions
outlined in the next section. Do not let the unit freeze in the wintertime. This may
cause cracking or distortion that may destroy the unit.
TESTING PUMP OPERATION
NOTE: BE CERTAIN PUMP IS SECURE IN BASIN AND FLOAT MOVES UNOBSTRUCTED
WITHOUT TOUCHING THE BASIN WALLS OR PLUMBING.
1. These pumps are equipped with a float operated switch.
2. When these pumps are installed in a basin with a sealed cover, switch operation cannot
be observed. The sump cover usually will have a spare hole that is plugged with a rubber
plug. This plug can be removed and switch operation can be observed.
3. Plug power cord into a grounded receptacle with voltage consistent with pump voltage
as indicated on pump nameplate.
4. Run water into basin until pump starts.
5. Be sure gate valve in discharge line is open.
6. Allow pump to operate through several on-off cycles.
SERVICE INSTRUCTIONS
MAKE CERTAIN THAT THE UNIT IS DISCONNECTED FROM THE POWER SOURCE
BEFORE ATTEMPTING TO SERVICE OR REMOVE ANY COMPONENT!
1. If pump does not operate properly, consult the Troubleshooting Chart. If trouble cannot
be located with these steps shown, consult your pump dealer or take pump to a Little
Giant authorized service center.
2. This unit is permanently lubricated. Oiling is not required. Do not, in any case, open
the sealed portion of the unit or remove housing screws.
3. Periodic cleaning of the pump parts will prolong the LIFE and EFFICIENCY of the
pump.
4. Remove screws that hold base to volute and clean impeller and volute passage. Do
not use strong solvents on impeller.
5. Be sure impeller turns freely after cleaning.
6. WARNING: DO NOT REMOVE IMPELLER. REMOVAL OF IMPELLER REQUIRES
SPECIAL TOOLS AND IS TO BE DONE ONLY BY AN AUTHORIZED SERVICE
CENTER. DO NOT REMOVE MOTOR HOUSING COVER. WARRANTY IS VOID
IF MOTOR HOUSING COVER, IMPELLER OR SEALS HAVE BEEN REMOVED.
ANY REPAIR ON MOTOR MUST BE DONE BY AN AUTHORIZED LITTLE GIANT
SERVICE CENTER.
7. Be certain power cord is in good condition and contains no nicks or cuts.
HT-6E-CIA-FS
NON-MERCURY
SUBMERSIBLE
EFFLUENT PUMP
Discharge pipe no smaller than pump outlet
Power Cord Grommet
2" or 3" Vent Pipe
Basin Cover
Pump
Union
Check Valve
Gate Valve
Place pump on hard level surface. Never place
directly on clay, earth or gravel surface.
11"–14" on level
3"–6" off level
Gas Tight Basin 18" dia. x 24" deep min.
Separate protected and grounded se
rvice outlet 4' from floor min.
Pump Power Cord
Figure 1.
Little Giant
P. O. Box 12010
Oklahoma City, OK 73157-2010
405.947.2511 • Fax: 405.947.8720
www.LittleGiant.com
customerservice@lgpc.com
LIMITED WARRANTY
SUMP, EFFLUENT & RESIDENTIAL SEWAGE
Little Giant #HT-10E and #HT-6E Series Submersible Effluent Pumps are recommended
for use in sumps, basins or lift stations and suitable for pumping basement drainage
water, effluent, wastewater and other non-explosive, non-corrosive, non-abrasive liq-
uids not above 200°F with up to 3/4” spherical solids (1/2” on 6E models) handling
ability. (NOT TO BE USED FOR SEWAGE WATER EXCEPT TO PUMP SEPTIC TANK
EFFLUENT.)
The above noted Little Giant product is guaranteed to be in perfect condition when it leaves
our factory. During the time periods and subject to the conditions hereinafter set forth, LITTLE
GIANT PUMP COMPANY, subsidiary of Franklin Electric Company, Inc., will repair or replace
to the original user or consumer any portion of your new LlTTLE GIANT product which
proves defective due to materials or workmanship of LlTTLE GIANT. Contact your nearest
authorized Little Giant Dealer for warranty service. At all times LlTTLE GIANT shall have and
possess the sole right and option to determine whether to repair or replace defective equip-
ment, parts, or components. Damage due to lightning or conditions beyond the control of
LITTLE GIANT is NOT COVERED BY THIS WARRANTY.
WARRANTY PERIOD
PUMPS: 12 months from date of installation or 18 months from date of manufacture,
whichever occurs first.
LABOR, ETC. COSTS: LITTLE GIANT shall IN NO EVENT be responsible or liable for the
cost of field labor or other charges incurred by any customer in removing and/or affixing
any LITTLE GIANT product, part or component thereof.
THIS WARRANTY WILL NOT APPLY:
1. to defects or malfunctions resulting from failure to properly install, operate, or main
-
tain the unit in accordance with printed instructions provided
2. to failures resulting from abuse, accident or negligence
3. to normal maintenance services and the parts used in connection with such service
4. to units which are not installed in accordance with applicable local codes, ordinances
and good trade practices
5. unit is used for purposes other than for what it was designed and manufactured
6. if pump exposed to but not limited to the following: sand, gravel, cement, grease,
plaster, mud, tar, hydrocarbons, or hydrocarbon derivatives (oil, gasoline, solvents,
etc.) or other abrasive or corrosive substances.
7. if pump has been used for continuous pumping of suitable liquids above 200F°
8. if power cord has been cut to less than 3’ length.
9. if pump has been dismantled by customer. (Dealer only can dismantle pump for field
service.)
RETURN OR REPLACED COMPONENTS: Any item to be replaced under the Warranty
must be returned to LITTLE GIANT at Oklahoma City, OK or such other place as LITTLE
GIANT may designate, freight prepaid.
PRODUCT IMPROVEMENTS: LlTTLE GIANT reserves the right to change or improve its
products or any portions thereof without being obligated to provide such a change or
improvement for units sold and/or shipped to such change or improvement.
DISCLAIMER: Any oral statements about the product made by the seller, the manufacturer,
the representatives or any other parties, do not constitute warranties, shall not be relied
upon by the user, and are not part of the contract for sale. Seller’s and manufacturer’s
only obligation, and buyer’s only remedy, shall be the replacement and/or repair by the
manufacturer of the product as described above. Neither seller nor the manufacturer
shall be liable for any injury, loss or damage, direct, incidental or consequential (including,
but not limited to, incidental or consequential damages for lost profits, lost sales, injury
to person or property, or any other incidental or consequential loss), arising out of the
use or the inability to use the product, and the user agrees that no other remedy shall
be available to it. Before using, the user shall determine the suitability of the product
for his intended use, and user assumes all risk and liability whatsoever in connection
therewith. The warranty and remedy described in this limited warranty is an EXCLUSIVE
warranty and remedy and is IN LIEU OF any other warranty or remedy, expressed or
implied, which other warranties and remedies are hereby expressly EXCLUDED, includ-
ing but not limited to any implied warranty of MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. Some states do not allow the exclusion or limitation of incidental
or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
In the absence of other suitable proof of the installation date, the effective date of this
warranty will be based upon the date of manufacture plus one year. Direct all notices,
etc., to: Service Department, LITTLE GIANT PUMP COMPANY, 301 N. MacARTHUR
BLVD., OKLAHOMA CITY, OK 73127.
DETERMINATION OF UNIT DATE OF MANUFACTURE: (9-87) month and year stamped
on pump and/or serial number on pump nameplate coded to indicate year of manufac-
ture.
©Copyright 2006 Little Giant
Form 14940209 — 07/2006
Little Giant Print Services
For Parts or Repair, please contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.888.572.9933
For Technical Assistance, please contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.888.956.0000
www.LittleGiant.com
customerservice@lgpc.com
Figure 2.
ITEM PART NO. DESCRIPTION QTY.
1 951600 Wiring Harness, 15’ 1
2 902437 Screw, #8-32 x 1/4 1
3 921059 Washer, Lock, #8 1
4 114100 Handle, Wire 1
5 927027 Clamp, Loop 1
6 901424 Screw, #8-32 x 1/2 1
7 950225 Switch Assembly 1
8 909022 Screw/Washer, #10-24 x 5/8 4
9 106669 Cover, Automatic 1
10 950400 Wire Nut, 14-18 AWG 1
11 928008 Seal Ring, 4.718 x .078 1
12 928040 Seal Ring, 7.928 x .063 1
13 106378 Screen/Base 1
14 921103 Washer, Lock, 1/4 6
15 903725 Screw, Cap, 1/4-20 x 7/8 6
REPLACEMENT PARTS
TROUBLESHOOTING INFORMATION
PROBLEM PROBABLE CAUSES CORRECTIVE ACTION
Pump does not turn on.
Pump not plugged in. Plug in pump.
Circuit breaker shut off or fuse removed. Turn on circuit breaker or replace fuse.
Accumulation of trash on float. Clean float.
Float obstruction. Check float path and provide clearance.
Defective switch. Have pump serviced by authorized service center.
Defective motor. Have pump serviced by authorized service center.
Pump will not shut off.
Float or float rod obstruction. Check float and float rod path and provide clearance.
Pump is air locked.
Shut power off for approximately 1 minute, then restart. Repeat several times to clear air
from pump.
Liquid inflow matches pump capacity. Larger pump required.
Defective switch. Disconnect switch, check w/ohmmeter, Open-infinitive resistance, closed-zero.
Pump runs but does not
discharge liquid.
Check valve installed backwards. Check flow indicating arrow on check valve body to ensure it is installed properly.
Check valve stuck or plugged. Remove check valve and inspect for proper operation.
Lift too high for pump. Check rating table.
Inlet to impeller plugged. Pull pump and clean.
Pump is air locked.
(See corrective action above.)
Pump does not deliver
rated capacity.
Lift too high for pump. Check rated pump performance.
Low voltage, speed too slow. Check for proper supply voltage to make certain it corresponds to nameplate voltage.
Impeller or discharge pipe is clogged. Pull pump and clean. Check pipe for scale or corrosion.
Impeller wear due to abrasives. Replace worn impeller.
Pump cycles continually.
No check valve in long discharge pipe allowing liquid to drain back into basin. Install a check valve in discharge line.
Check valve leaking. Inspect check valve for correct operation.
Basin too small for inflow. Install larger basin.
Produktspezifikationen
| Marke: | Little Giant |
| Kategorie: | Wasserpumpe |
| Modell: | HT-6E-CIA-FS |
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