Zoeller E186 Bedienungsanleitung
Zoeller
Wasserpumpe
E186
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1
© Copyright 2023 Zoeller
®
Co. All rights reserved.
INSTALLATION INSTRUCTIONS
RECOMMENDED MODELS
P/N 006355
Notice to installing contractor: Instructions must remain with installation.
FM0447
Rev. A
0823
Supersedes
0220
PREINSTALLATION CHECKLIST - ALL INSTALLATIONS
DATE INSTALLED:
MODEL NUMBER:
EFFLUENT*/SUMP/DEWATERING SEWAGE
55 / 59, 139 Series
140 / 4140, 145 / 4145, 160 / 4160 Series 270 / 4270 Series
180 / 4180, 191, 371, 372, 373 Series 280 / 4280, 290 / 4290 Series
Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
Tel: (502) 778-2731 • 1 (800) 928-PUMP
Visit our website:
zoellerpumps.com
Trusted. Tested. Tough.
®
* Efuent systems should specify that pumps should not handle solids exceeding 3/4” (19 mm) in order to prevent large solids from entering leeching elds, mound
systems, etc. (70 Series have 3/8” (9 mm) solids capability. 50, 140/4140, 371 and 372 Series have 1/2” (13 mm), 130 Series has 5/8" (16 mm), 145/4145, 160/4160, 180/4180
and 373 models have 3/4” [19 mm].) Where code permits, sewage pumps can be used for efuent systems. Non-automatic pumps with external-level controls are
recommended for septic tank efuent applications.
1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using. DO NOT remove the test plugs
from the pump.
2. Carefully read the literature provided to familiarize yourself with specic details regarding installation and use. These materials should be retained for future
reference.
SEE BELOW FOR
LIST OF WARNINGS
CAUTION
SEE BELOW FOR
LIST OF CAUTIONS
REFER TO WARRANTY ON PAGE 2.
1. To reduce the risk of electrical shock, a properly grounded receptacle or
control box must be installed in accordance with the governing codes. Never
remove ground pin from plug.
2. Make certain that the ground fault interrupter protected receptacle or control
box is within the reach of the pump’s power supply cord. DO NOT USE AN
EXTENSION CORD. Extension cords that are too long or too light do not deliver
sufcient voltage to the pump motor, and they could present a safety hazard
if the insulation were to become damaged or the connection end were to fall
into a damp or wet area.
3. Make sure the pump's electrical supply circuit is equipped with fuses or circuit
breakers of proper capacity. A separate branch circuit is recommended, sized
according to the local electrical codes for the current shown on the pump
name plate.
4. Testing for ground. As a safety measure, each electrical outlet should be checked
for ground using a circuit analyzer which will indicate if the power, neutral and
ground wires are correctly connected to your outlet. If they are not, call a quali-
ed licensed electrician.
5. FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER
SOURCE BEFORE HANDLING. If pump is wired direct, de-energize the circuit
at the control box. Wear insulated protective shoes and do not stand in water.
Pumps equipped with a 3-prong ground plug are designed to help protect
against electrical shock. DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE
THE GROUND PIN.
6. Installation and servicing of the pump, electrical circuits and hardware should
only be performed by a qualied, licensed electrician.
7. Risk of electrical shock. Do not remove power supply cord and strain relief
or connect conduit directly to the pump. If the supply cable is damaged, it
must be replaced by the Manufacturer or an Authorized Service and Warranty
Center to avoid a hazard.
8. Pump contains oil which becomes pressurized and hot when operating. Allow
2-1/2 hours after disconnecting before attempting service.
9. Pump is not intended for potable water due to possible contamination by oil
contained in the pump.
10. Risk of electrical shock. These pumps have not been investigated for use in
swimming pools and marine areas.
11. Prop65 Warning for California residents: Cancer and Reproductive Harm-
www.P65Warnings.ca.gov.
1. Check to be sure your power source is capable of handling the voltage
requirements of the motor, as indicated on the pump name plate.
2. The installation of variable level oat switches is the responsibility of the
installing party, and care should be taken that the tethered oat switch will
not hang up on the pump apparatus or pit peculiarities and is secured so that
the pump will shut off. It is recommended to use rigid pipe and ttings and
the pit be 18" (46 cm) or larger in diameter.
3. Vent hole. It is necessary that all submersible sump, efuent, and sewage
pumps capable of handling various sizes of solid waste be of the bottom intake
design to reduce clogging and seal failures. If a check valve is incorporated
in the installation, a 3/16" (5 mm)vent hole must be drilled in the discharge pipe
below the check valve and pit cover to purge the unit of trapped air. Vent
hole should be checked periodically for clogging. The vent hole on a High
Head application may cause too much turbulence. If you choose not to drill a
vent hole, be sure the pump case and impeller is covered with liquid before
connecting the pipe to the check valve. NOTE: THE HOLE MUST BE BELOW
THE BASIN COVER AND CLEANED PERIODICALLY. Water stream will be visible
when pump is operating.
4. Pump should be checked frequently for debris and/or build up which may
interfere with the oat “on” or “off” position. Repair and service should be
performed by an Authorized Service and Warranty Center.
5. Maximum operating temperature for standard model pumps must not exceed
130 °F (54 °C). Maximum operating temperatures for 70 series and model
211 must not exceed 110 °F (43 °C). Maximum operating temperatures
for 73, 75, must not exceed 104 °F (40 °C).
6. Do not operate a pump in an application where the Total Dynamic Head is
less than the minimum Total Dynamic Head listed on the Pump Performance
Curves.
7. For health reasons, do not unplug, turn off, or disable pump and use pump tank
system as a way to ll up a sink or laundry tray, etc.
8. Pumps must be installed in accordance with the National Electrical Code and
all applicable local codes and ordinances. Pumps are not to be installed in
locations classied as hazardous in accordance with National Electric Code,
ANSI, NFPA 70.
NOTE: Pumps with the "UL" mark and pumps with the "US" mark are tested to UL
standard UL778. CSA certied pumps are certied to CSA standard C22.2 No. 108.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
NOTICE: VENT HOLE FOR
CHECK VALVE
SEE #3 IN CAUTION SECTION
BELOW AND #4 ON PAGE 3
Many Zoeller products contain
registered trademarks for
design and/or the color green:
U.S. #4,849,524 / #5,024,907
55, 57 pumps powered by
Zoeller Motor Works motor
2
© Copyright 2023 Zoeller
®
Co. All rights reserved.
in lieu of all other warranties expressed or implied; and we do not authorize any
representative or other person to assume for us any other liability in connection
with our products.
Contact Manufacturer at, 3649 Cane Run Road, Louisville, Kentucky 40211, Attention:
Customer Support Department to obtain any needed repair or replacement of
part(s) or additional information pertaining to our warranty.
MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL,
CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED
OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE
DURATION OF THE EXPRESSED WARRANTY.
Some states do not allow limitations on the duration of an implied warranty, so
the above limitation may not apply to you. Some states do not allow the exclusion
or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
LIMITED WARRANTY
Manufacturer warrants, to the purchaser and subsequent owner during the warranty
period, every new product to be free from defects in material and workmanship
under normal use and service, when properly used and maintained, for a period
of one year from date of purchase. Proof of purchase is required. Parts that fail
within the warranty period that inspections determine to be defective in material
or workmanship will be repaired, replaced or remanufactured at Manufacturer's
option, provided however, that by so doing we will not be obligated to replace an
entire assembly, the entire mechanism or the complete unit. No allowance will
be made for shipping charges, damages, labor or other charges that may occur
due to product failure, repair or replacement.
This warranty does not apply to and there shall be no warranty for any material
or product that has been disassembled without prior approval of Manufacturer,
subjected to misuse, misapplication, neglect, alteration, accident or uncontrollable
act of nature; that has not been installed, operated or maintained in accordance
with Manufacturer's installation instructions; that has been exposed to outside
substances including but not limited to the following: sand, gravel, cement, mud,
tar, hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other
abrasive or corrosive substances, wash towels or feminine sanitary products,
etc. in all pumping applications. The warranty set out in the paragraph above is
CONDITION COMMON CAUSES
A. Pump will not start or run.
Check fuse, low voltage, overload open, open or incorrect wiring, open switch, impeller or seal bound mechanically, motor or
wiring shorted. Float assembly held down. Switch, damaged or out of adjustment.
B.
Motor overheats and trips
overload or blows fuse.
Incorrect voltage, negative head (discharge open lower than normal) impeller or seal bound mechanically, motor shorted.
C. Pump starts and stops too often.
Float switch tether length too short, check valve stuck open, or none installed in long distance line, overload open, bidding,
sump pit too small.
D. Pump will not shut off.
Debris under oat assembly, oat bound by basin sides or other, switch damaged or out of adjustment.
E.
Pump operates but delivers little
or no water.
Check inlet, strainer housing, discharge pipe, and vent holes for obstructions. Discharge head exceeds pump capacity. Low
or incorrect voltage. Incoming water containing air or causing air to enter pumping chamber. Incorrect motor rotation. (3
phase pumps only)
F.
Drop in head and/or capacity
after a period of use.
Increased pipe friction, clogged line or check valve. Abrasive material and adverse chemicals could possibly deteriorate impeller
and pump housing. Check line. Remove base and inspect.
G. Tank or ttings leak.
Carefully tighten pipe joints (use pipe dope) and screws. Check gasket location, tighten lid evenly. Do not over tighten ttings
or screws.
If the above checklist does not reveal the problem, consult the Product Support Department. Do not attempt to service or otherwise disassemble
pump. Service must be peformed by a Zoeller Authorized Service and Warranty Center. Visit www.zoeller.com for a complete list of service centers.
SERVICE CHECKLIST
DO’S & DON'T’S FOR INSTALLING UNIT
1. DO read all installation material with the unit.
2. DO inspect unit for any visible damage caused by shipping. Contact dealer
if unit appears to be damaged.
3. DO remove all debris from the basin. Be sure that the pump will have a hard,
level surface beneath it. DO NOT install on sand, gravel or dirt.
4. DO be sure that the area is large enough to allow proper clearance for the
level control switch(es) to operate properly.
5. DO Always Disconnect Pump From Power Source Before Handling.
DO always connect to a separately protected and properly grounded circuit.
DO NOT ever cut, splice, or damage power cord (Only splice in a watertight
junction box).
DO NOT carry or lift pump by its power cord.
DO NOT use an extension cord.
6. DO install a check valve and a union in the discharge line.
DO NOT use a discharge pipe smaller than the pump discharge.
7. DO NOT utilize this unit for pumping gasoline or other hazardous liquids.
8. DO test pump immediately after installation to be sure the system is working
properly.
9. DO review all applicable governing codes and verify that the installation
conforms to each of them.
10. DO consult manufacturer for clarications or questions.
11. DO
consider a two-pump system with an alarm where an installation may become
overloaded or primary pump failure would result in property damages.
12. DO consider a D.C. Backup System where a sump or dewatering pump is
necessary for the prevention of property damages from ooding due to A.C.
power disruptions, mechanical or electrical problems or system overloading.
13. DO inspect and test system for proper operations at least every 3 months.
In instances where property damages are incurred as a result of an alleged product failure, the property
owner must retain possession of the product for investigation purpose.
Produktspezifikationen
| Marke: | Zoeller |
| Kategorie: | Wasserpumpe |
| Modell: | E186 |
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